Wood And Plastic Machining
WOOD MACHINING:
Wood machining involves the process of routing, milling, shaping, cutting, and finishing wood to create various wooden products and components. Here’s an overview of our wood machining process.
Design and Planning: The process begins with the design of the wooden product or component using CAD (Computer-Aided Design) software. This includes determining the dimensions, shapes, and specifications of the final product.
Material Selection: Different types of wood may be used depending on the desired characteristics of the final product. Common wood types include hardwoods (such as walnut, oak, maple, and cherry) and softwoods (such as pine, cedar, and fir). Other possible materials possible are manufactured / engineered woods such as MDF (medium Density fiberboard), Plywood, Particle board, veneer wood fiberboard, OSB (oriented strand board).
Preparation: The selected wood material is prepared for machining by cutting it into rough sizes and shapes using saws or other cutting tools. This may involve ripping, cross-cutting, and planing the wood to achieve the desired dimensions and surface finish.
MACHINING OPERATIONS:
Cutting: Wood can be cut using various machining processes, including sawing, milling, routing, and turning. Sawing operations may include rip cuts, crosscuts, and resawing to create boards, planks, and other wooden components.
Milling: Milling operations involve using rotary cutting tools to remove material from the surface of the wood to create intricate shapes, profiles, and contours. This can include edge profiling, surface contouring, and joinery operations. Available services in both 3 and 4th access equipment.
Routing: Routing operations use a rotating cutting tool (router) to shape the edges and surfaces of wooden components. This can include creating decorative edges, grooves, and recesses. Equipment can handle material up to 5×12 in size.
Laser: Laser operations involve using a CNC Laser cut, or engrave edges and surfaces of wood workpieces.
Joinery: Joinery techniques such as mortise and tenon, dovetail, domino, doweling and finger joints may be used to join wooden components together to create sturdy and durable assemblies.
Finishing: After machining, the wooden components may undergo surface finishing processes to enhance their appearance and durability. This can include sanding, staining, painting, varnishing, or applying other surface treatments.
Assembly: Once the individual components are machined and finished, they are assembled using adhesives, fasteners, or joinery techniques to create the final wooden product. Products can also be kitted with outside materials and finished boxed ready to customer experience.
Quality Control: Throughout the machining process, quality control measures are implemented to ensure the accuracy, precision, and consistency of the finished wooden products. This may include inspections, measurements, and testing to verify that the products meet the specified requirements. We have ISO: 9001 implemented as our level of quality system.
WOOD ROUTING:
Wood flatbed CNC routing refers to the process of using a CNC router with a flatbed configuration to cut, carve, and shape wooden workpieces. Here’s an overview of our wood flatbed CNC routing: Bed size 4×8, 5×10, 5×12 materials.
Machine Setup: The CNC router is set up with a flatbed configuration, where the workpiece lies flat on the machine table. Is typically equipped with a vacuum system or clamping mechanisms to secure the workpiece in place during machining.
Workpiece Preparation: The wooden workpiece is prepared for routing by securing it to the flatbed table using vacuum suction, clamps, or other fixtures. It’s essential to ensure that the workpiece is firmly held in place to prevent movement or vibration during machining.
Tool Selection: A variety of cutting tools, including router bits, end mills, and V-bits, are available for wood flatbed CNC routing. The selection of the appropriate tool depends on factors such as the desired cutting profile, material type, and cutting depth.
Programming: The CNC router is programmed with the desired tool paths and cutting parameters using CAM (Computer-Aided Manufacturing) software. This includes specifying the cutting speeds, feed rates, and tool paths to achieve the desired machining results.
POSSIBLE ROUTING OPERATIONS:
Profile Cutting: The CNC router cuts the outline or profile of the desired shape into the wooden workpiece. This can include straight cuts, curves, contours, and complex geometries.
Pocketing: Pocketing involves removing material from within the boundaries of a specified area to create recesses, holes, or cavities in the workpiece.
Engraving: Engraving operations involve carving designs, text, or patterns into the surface of the wood to create decorative or functional elements.
Drilling: The CNC router can also perform drilling operations to create holes, counterbores, or counter-sinks in the wood for fasteners, hardware, or other purposes.
3D Contouring: CNC cutting tool on all three dimensions simultaneously. The X, Y, and Z axes. In other words, the tool traverses the vertical Z-axis, as well as along the X and Y axes. This allows for complex and smooth curves and shapes to be cut to make any shape.
Quality Control: Throughout the routing process, quality control measures are implemented to ensure the accuracy, precision, and consistency of the machined parts. This may include in-process inspections, dimensional measurements, and visual inspections of the finished surfaces.
Wood flatbed CNC routing is widely used in various industries, including furniture manufacturing, cabinetry, woodworking, signage, and prototyping, to produce high-quality wooden components with precision and efficiency.
PLASTIC MACHINING:
CNC Machining: Computer Numerical Control (CNC) machining is a common method for plastic machining. CNC machines use computer-controlled cutting tools to remove material from a plastic workpiece according to precise specifications.
Milling: Milling operations use rotating cutting tools to remove material from the surface of a plastic workpiece, creating complex shapes, contours, and features.
Drilling: Drilling operations create holes in plastic workpieces using rotary cutting tools. This process can include drilling through-holes, counterbores, and countersinks.
Routing: Routing operations involve using a router tool to carve, shape, and profile the edges and surfaces of plastic workpieces.
Laser: Laser operations involve using a CNC Laser cut, or engrave edges and surfaces of plastic workpieces.
TYPES OF ORDERS WE CAN HANDLE:
Prototype Orders:
Prototype orders involve the production of a small batch of parts for testing, validation, or product development purposes. These orders are typically smaller in quantity and may involve iterative revisions to the design.
Low-Volume Orders:
Low-volume orders involve the production of a limited quantity of parts, often ranging from a few dozen to a few hundred units. These orders are suitable for small-scale production runs or specialized applications.
Medium-Volume Orders:
Medium-volume orders involve the production of a moderate quantity of parts, typically ranging from several hundred to a few thousand units. These orders are suitable for larger production runs or ongoing manufacturing needs.
High-Volume Orders:
High-volume orders involve the production of a large quantity of parts, often tens of thousands or more units. These orders are suitable for mass production and require efficient machining processes and production planning.
Custom Orders:
Custom orders involve the production of parts that are tailored to the specific requirements of the customer. These orders may require specialized machining processes, unique materials, or complex geometries.
Repeat Orders:
Repeat orders involve the production of parts that are ordered regularly or on a recurring basis. These orders may involve setting up long-term supply agreements or contracts with the customer.
Rush Orders:
Rush orders involve expedited production and delivery of parts to meet tight deadlines or urgent customer requirements. These orders often require prioritization of production and may incur additional costs for expedited services.
Complex Orders:
Complex orders involve the production of parts with intricate geometries, tight tolerances, or challenging materials. These orders may require specialized machining equipment, advanced programming, or manual intervention to ensure quality and accuracy.
Standard Orders:
Standard orders involve the production of parts that meet industry-standard specifications or requirements. These orders may be relatively straightforward and routine, requiring standard machining processes and materials.
Specialty Orders:
Specialty orders involve the production of parts for niche markets or specialized applications. These orders may require unique materials, finishes, or machining techniques to meet the specific needs of the customer.
AREAS WE SERVICE:
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